Headquarters Daily report DECEMBER 20, 1994 *************************************************************************** REPORT NEGATIVE NO INPUT ATTACHED INPUT RECEIVED RECEIVED HEADQUARTERS X REGION I X REGION II X REGION III X REGION IV X *************************************************************************** PRIORITY ATTENTION REQUIRED MORNING REPORT - REGION II DECEMBER 20, 1994 Licensee/Facility: Notification: Florida Power Corporation MR Number: 2-94-0110 Crystal River 3 Date: 12/20/94 Crystal River,Florida Dockets: 50-302 PWR/B&W-L-LP Subject: LOSS OF VACUUM Reportable Event Number: N/A Discussion: On December 16, 1994, at approximately 2:30 p.m., during maintenance on air removal valve, ARV-24, the suction valve for the idle vacuum pump, the valve went open without a signal to do so allowing air to be drawn into the main condenser through the idle vacuum pump. Shortly after that the Turbine Exhaust Steam Temp High alarm was received. Operators initiated hood spray. The Turbine Vacuum Pre-Trip alarm was received soon after that. The indicated condenser vacuum (by pen recorder) in the control room did not change appreciably throughout the event. The control room received a Reactor Demand Limited High alarm from the Integrated Control System (ICS). The ICS had sensed the decreasing turbine power, due to the decreasing efficiency, and pulled control rods and opened the turbine governor valves. Due to the pulled rods and the increase in cooling (increased steam demand), reactor power increased and stopped at approximately 102% by the neutron instrumentation which is the ICS load limit. The control room operators took manual control and decreased power within two minutes. An operator was dispatched and read the decreasing vacuum from the turbine front standard. Concurrently, another operator located the problem on the air removal valve and isolated it. Vacuum was restored and the reactor stabilized at approximately 98% power. Following the event, investigation of the maintenance on ARV-24, revealed that the technicians had replaced a leaking solenoid valve. When the valve failed open, it allowed air to be sucked into the condenser through the idle vacuum pump. Testing of the replacement solenoid valve revealed that the valve body was ported oppositely from the solenoid valve that it was replacing, causing it to open the suction valve instead of closing the valve. The old solenoid was reinstalled on ARV-24. The licensee is investigating the problem with the replacement solenoid valve not being identical with the originally installed solenoid valve. Overall, the ICS responded properly and operator action appeared to be timely and appropriate. The event highlighted three concerns: (1) effect on turbine while operating at reduced vacuum, (2) improper operation of the replacement solenoid valve for the application intended (3) vacuum pen recorder failure in the CR. The licensee is following up on both of these concerns. Regional Action: The resident inspectors will continue to follow resolution of the concerns. Contact: K. Landis (404)331-5509